{"id":37524,"date":"2026-10-06T09:57:20","date_gmt":"2026-10-06T07:57:20","guid":{"rendered":"https:\/\/www.mecmargroup.com\/?post_type=caso-studio&#038;p=37524"},"modified":"2026-10-06T10:01:24","modified_gmt":"2026-10-06T08:01:24","slug":"mc-3-70r-dryer-with-a-diesel-burner","status":"publish","type":"caso-studio","link":"https:\/\/www.mecmargroup.com\/en\/casi-studio\/mc-3-70r-dryer-with-a-diesel-burner","title":{"rendered":"MC 3\/70R dryer with a diesel burner"},"content":{"rendered":"<h2><span style=\"font-weight: 400;\">The case study<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">In <\/span><b>Germany<\/b><span style=\"font-weight: 400;\">, a family-run farm specialising in egg production and sales chose Mecmar to <\/span><b>expand and improve the efficiency of its maize management system for poultry feed<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">On this farm, dried maize has two different uses: around 30% is used directly as poultry feed, while the remaining quantity is stored under optimal conditions and sold when market prices are more favourable.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This flexibility turns the system into a valuable commercial asset.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For farms like this one, maize is a key resource for ensuring continuity of operations. Having properly dried and stored grain available means greater independence, better stock management and a more reliable supply to meet the farm\u2019s poultry feeding requirements.<\/span><\/p>\n<p><b>Before the project, the farm used a small grain dryer and a storage silo<\/b><span style=\"font-weight: 400;\">. It was a functional solution, but no longer sufficient to support the growth of the business and meet its new production requirements.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The farm therefore decided to invest in a new drying and storage system, installing an additional silo and a <\/span><b>Mecmar MC 3\/70R grain dryer<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">The requirement<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The customer needed a solution that would:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">increase the amount of maize available for poultry feed;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">dry larger quantities more quickly and continuously than the previous system;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">increase the farm\u2019s overall grain handling capacity;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">reduce energy consumption during the drying process;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">integrate an alternative heat source to diesel;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">prepare the farm for a future expansion of its storage capacity.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">In this case, the priority was not simply to replace a smaller dryer with a higher-performance machine. The goal was to create a more comprehensive system capable of increasing grain availability, speeding up the drying process and reducing operating costs, while optimising the cost per tonne of dried maize.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">The solution<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">To meet these requirements, Mecmar designed an MC 3\/70R grain dryer with a diesel burner, specifically configured to <\/span><b>integrate a wood-chip biomass heat generator connected in series<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The diesel burner remains an integral part of the system but is complemented by a wood-chip biomass heat generator, creating a flexible configuration tailored to the farm\u2019s specific requirements. This allows the drying process to benefit directly from the energy supplied by biomass: using wood chips as the primary heat source significantly reduces diesel consumption, with a positive impact on operating costs while optimising the overall energy efficiency of the system.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The MC 3\/70R grain dryer was integrated into a broader project to reorganise the farm\u2019s grain management system. Alongside the dryer, the customer also installed a new storage silo, increasing the capacity available for storing maize intended for poultry feed.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The new system makes it possible to produce larger quantities of dried maize in less time than with the previous setup. This is particularly important during periods when maize needs to be processed continuously, helping to avoid slowdowns and improve the farm\u2019s internal organisation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">From an energy perspective, the chosen solution incorporates several features designed to reduce consumption. <\/span><b>High-efficiency fans<\/b><span style=\"font-weight: 400;\"> help limit electricity use, while <\/span><b>sandwich panel insulation<\/b><span style=\"font-weight: 400;\"> helps minimise heat loss during the drying process.<\/span><\/p>\n<p><b>The result is a system designed to grow alongside the farm.<\/b><span style=\"font-weight: 400;\"> The installation of the new silo and Mecmar grain dryer represents the first phase of an expansion plan that will include the addition of another two or three storage silos in the future.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This will allow the customer to progressively increase the amount of grain available, improve stock management for poultry feed and support its egg production and sales operations more efficiently.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">With the MC 3\/70R, <\/span><b>Mecmar provided a solution tailored to the customer\u2019s specific requirements<\/b><span style=\"font-weight: 400;\">: greater capacity, faster drying, improved efficiency and lower operating costs thanks to the integration of biomass.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A project that clearly demonstrates the value of a machine designed to support the growth of a family-run farm, helping it become more resilient and self-sufficient.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The case study In Germany, a family-run farm specialising in egg production and sales chose Mecmar to expand and improve the efficiency of its maize management system for poultry feed. On this farm, dried maize has two different uses: around &#8230;<\/p>\n","protected":false},"featured_media":37532,"template":"","acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Mecmar MC 3\/70R dryer with a diesel burner<\/title>\n<meta name=\"description\" content=\"Mecmar is building an MC 3\/70R plant in Germany to dry corn for poultry feed, featuring biomass and increased storage capacity.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mecmargroup.com\/en\/casi-studio\/mc-3-70r-dryer-with-a-diesel-burner\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mecmar MC 3\/70R dryer with a diesel burner\" \/>\n<meta property=\"og:description\" content=\"Mecmar is building an MC 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