{"id":17748,"date":"2021-03-23T13:11:44","date_gmt":"2021-03-23T12:11:44","guid":{"rendered":"https:\/\/www.mecmargroup.com\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53"},"modified":"2026-07-07T09:56:50","modified_gmt":"2026-07-07T07:56:50","slug":"maize_dryer_machine_here_4_features_to_evaluate_its_quality-53","status":"publish","type":"post","link":"https:\/\/www.mecmargroup.com\/en\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53","title":{"rendered":"Maize dryer machine: here 4 features to evaluate its quality"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53\/#How_does_the_maize_drying_process_work\" >How does the maize drying process work?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53\/#Mecmar_solutions_for_corn_drying\" >Mecmar solutions for corn drying<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53\/#In_conclusion\" >In conclusion<\/a><\/li><\/ul><\/nav><\/div>\n<p style=\"text-align: justify;\">The <strong>maize<\/strong> harvest generally takes place in <strong>September<\/strong>, when the <strong>humidity values<\/strong> \u200b\u200bare around <strong>24-25%.<\/strong> These values, however, vary according to the climatic conditions and the ripening stage of the product. In some areas, maize is harvested even at <strong>40-45% humidity<\/strong> and it needs to be brought to levels suitable for storage as soon as possible.<\/p>\n<p style=\"text-align: justify;\">If the grain is not subjected to a drying process as soon as it reaches physiological maturity, in fact, the <strong>passage of time<\/strong> would lead to inevitable <strong>degenerative developments<\/strong>, since maize is a product of natural origin.<\/p>\n<p style=\"text-align: justify;\">For optimal drying, it is necessary to use a special system: a maize dryer machine. In this article, we are going to discover <strong>4 features<\/strong> to consider in order to evaluate their quality and efficiency.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"How_does_the_maize_drying_process_work\"><\/span>How does the maize drying process work?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p style=\"text-align: justify;\">The drying of maize generally takes place by ventilating the <strong>grain<\/strong> with a high <strong>mass of hot air<\/strong> which is subsequently expelled, once relative humidity values \u200b\u200bclose to saturation have been reached. The goal is to <strong>reduce the moisture content<\/strong> of the maize to a level of <strong>14%<\/strong>, by exporting part of the water contained in the grains.<\/p>\n<figure class=\"image image-style-align-center\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/2(1).png\" \/><\/figure>\n<p style=\"text-align: justify;\">Maize is a <strong>very robust type of grain<\/strong> that accepts being dried with high air temperatures (even <strong>120 \u00b0C<\/strong>), in order to remove <strong>4-5% of humidity per hour<\/strong> of drying. At these temperatures, the grain is sterilized and therefore no longer germinates. If it is necessary to <strong>dry maize by sowing<\/strong>, the treatment temperatures will be lower and the drying times will be extended.<\/p>\n<p style=\"text-align: justify;\">Now let&#8217;s see what are the <strong>four main attributes<\/strong> that distinguish a <strong>quality maize dryer machine<\/strong>.<\/p>\n<h3>#1. Drying time<\/h3>\n<p style=\"text-align: justify;\">The drying time depends on the <strong>evaporation capacity<\/strong> of the machine and the <strong>initial moisture level<\/strong> of the incoming raw material. The <strong>evaporation<\/strong> of the water is <strong>not uniform<\/strong>, but rapid at high humidity levels and progressively slower near the storage limits.<\/p>\n<p style=\"text-align: justify;\">The drying duration also depends on the <strong>external climatic conditions<\/strong>, so much so that in situations of extreme temperatures (very hot or very cold) it can be halved, while reducing <strong>fuel consumption<\/strong>.<\/p>\n<p style=\"text-align: justify;\">Thanks to their innovative technology, Mecmar <a href=\"\/?product_cat=mobile_dryers-2\">mobile grain dryers<\/a> are designed to allow <strong>savings of up to 10%\u00a0<\/strong>in the use of fuel. In the case of maize, Mecmar grain dryers can <strong>remove up to 5% of moisture<\/strong> in just one hour.<\/p>\n<figure class=\"image image-style-align-center\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/3.png\" \/><\/figure>\n<h3>#2. Hot air temperature<\/h3>\n<p style=\"text-align: justify;\">The maximum level of <strong>temperature<\/strong> inside the dryer machine, in addition to the <strong>type of system<\/strong>, basically depends on two factors:<\/p>\n<ul>\n<li style=\"text-align: justify;\">the initial moisture level of the grain<\/li>\n<li style=\"text-align: justify;\">the destination of the product<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">The <strong>temperature tolerable<\/strong> by the cereal decreases as its <strong>moisture content<\/strong> increases, as <strong>too rapid evaporation\u00a0<\/strong>of the water could cause <strong>negative repercussions<\/strong> on the maize and therefore on its subsequent processing.<\/p>\n<p style=\"text-align: justify;\">Furthermore, it is essential to maintain a <strong>balanced situation<\/strong>: if the air temperature is very high, on the one hand the productivity of the machine will increase, but on the other hand it will risk to burn the grain. Therefore, a <strong>temperature control system<\/strong> must always be included in the design of a maize dryer machine: Mecmar mobile dryers offer both <strong>manual and automatic<\/strong> control solutions.<\/p>\n<figure class=\"image image-style-align-center\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/4.png\" \/><\/figure>\n<p style=\"text-align: justify;\">The <strong>air temperature<\/strong> in Mecmar plants during corn drying is usually <strong>110 \u00b0C<\/strong>, variable depending on the moisture, the final use of the product and the external environmental conditions.<\/p>\n<h3>#3. Air flow in the system<\/h3>\n<p style=\"text-align: justify;\">Another parameter of great importance is the <strong>air flow<\/strong> inside the machine, which must be optimized based on the humidity level of the cereal and the counter pressure generated by it.<\/p>\n<p style=\"text-align: justify;\">Mecmar <a href=\"\/?product_cat=tower_dryers-1\">tower dryers<\/a> are equipped with a particular operating structure and a <strong>ventilation system<\/strong> that is easy to inspect and strengthened where necessary. Thanks to the movement of the grain and the channeling of the air flow, homogeneous drying is guaranteed for the entire batch inside the dryer. In addition, Mecmar also offers innovative <a href=\"https:\/\/www.mecmargroup.com\/en\/catalogo\/roasters-3\">grain roasters<\/a> which, through automated technology, allow to intervene to improve the <strong>efficiency\u00a0<\/strong>of the drying process, so that the flow of hot air roasts the grain homogeneously.<\/p>\n<p style=\"text-align: justify;\">Curious to know more about maize drying and Mecmar solutions? We have some articles you may find interesing:<\/p>\n<ul>\n<li><a href=\"https:\/\/www.mecmargroup.com\/en\/news\/corn_drying_cost_discover_the_best_way_to_reduce_it-40\">Corn Drying cost: discover the best way to reduce it<\/a><\/li>\n<li><a href=\"https:\/\/www.mecmargroup.com\/en\/news\/discover_how_to_quickly_dry_corn_to_reduce_losses-51\">Discover how to quickly dry corn to reduce losses<\/a><\/li>\n<li><a href=\"https:\/\/www.mecmargroup.com\/en\/news\/new_cob_dryer_cd30-43\">New Cob Dryer CD30<\/a><\/li>\n<\/ul>\n<h3>#4. Continuous mixing of the product for maximum drying homogeneity<\/h3>\n<p style=\"text-align: justify;\">The <strong>cereal drying cycle<\/strong> takes place in <strong>four phases<\/strong>: filling the machine, drying, cooling and unloading the product.<\/p>\n<p style=\"text-align: justify;\">The <strong>principle of operation<\/strong> of the grain dryer is that heated air flows pass through the product layer. Through a precise choice of the operating mode of the system, it is possible to create the <strong>right conditions to ensure a continuous and uniform movement of the product<\/strong> along the entire height of the drying cylinder. All the wheat grains receive air in all directions in order to contribute to the homogeneity of drying at the end of the process.<\/p>\n<p style=\"text-align: justify;\">This is the best performing corn drying process, able to <strong>minimize crop losses<\/strong> and improve the quality characteristics of the final product.<\/p>\n<figure class=\"image image-style-align-center\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/5.png\" \/><\/figure>\n<h2><span class=\"ez-toc-section\" id=\"Mecmar_solutions_for_corn_drying\"><\/span>Mecmar solutions for corn drying<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Mecmar&#8217;s corn drying solutions can dry corn from any starting moisture level, bringing it to a safe threshold for storage, through a range of mobile dryers and continuous-flow tower dryers designed for gentle, efficient, and reliable performance. The models below are presented with their full technical specifications.<\/p>\n<h3>Mobile dryers<\/h3>\n<p>Mecmar mobile dryers are compact, transportable units that can dry and store cereals (including corn) using technology built on decades of field experience, with easy relocation between sites or farms.<\/p>\n<table>\n<thead>\n<tr>\n<th>Series<\/th>\n<th>Capacity (ton\/24h)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>NANO<\/td>\n<td>up to 80<\/td>\n<\/tr>\n<tr>\n<td>CPT<\/td>\n<td>up to 130<\/td>\n<\/tr>\n<tr>\n<td>STR<\/td>\n<td>up to 206<\/td>\n<\/tr>\n<tr>\n<td>FSN<\/td>\n<td>up to 230<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Tower dryers<\/h3>\n<p>Mecmar tower dryers are designed for medium-to-large daily volumes, operating in continuous cycle through loading, drying, cooling and discharge phases, with heat recovered during cooling to reduce fuel consumption.<\/p>\n<table>\n<thead>\n<tr>\n<th>Series<\/th>\n<th>Capacity (ton\/24h, corn)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>RT<\/td>\n<td>up to 292<\/td>\n<\/tr>\n<tr>\n<td>RM<\/td>\n<td>up to 646<\/td>\n<\/tr>\n<tr>\n<td>RG<\/td>\n<td>up to 1224<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Roasters<\/h3>\n<p>Mecmar grain roasters are built with high-quality materials and components for long-lasting reliability, treating cereals and legumes (including corn) to make them safer and more digestible for animal feed.<\/p>\n<table>\n<thead>\n<tr>\n<th>Model<\/th>\n<th>Production (ton\/h)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>T5<\/td>\n<td>0.4 \u2013 0.6<\/td>\n<\/tr>\n<tr>\n<td>T100<\/td>\n<td>8.0 \u2013 10.0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Electric roasters<\/h3>\n<p>Mecmar electric roasters run entirely on electricity, eliminating the need for diesel, gas or LPG, for a clean and efficient roasting treatment of soybeans and other cereals, including corn.<\/p>\n<table>\n<thead>\n<tr>\n<th>Model<\/th>\n<th>Capacity (m\u00b3)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>TX2<\/td>\n<td>8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><span class=\"ez-toc-section\" id=\"In_conclusion\"><\/span>In conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p style=\"text-align: justify;\">A <strong>quality maize dryer machine<\/strong> allows you to dry in an optimal and homogeneous way, even in extreme working conditions (temperatures below zero, initial humidity even at 45%, etc.) and very quickly. The <strong>flow rate and temperature of the air<\/strong> inside the system affect the <strong>drying time<\/strong> necessary to allow the desired level of humidity to be obtained, homogeneously over the entire mass to be dried. Through a continuous <strong>recirculation<\/strong> of the product inside the dryer, it is possible to reach an <strong>ideal moisture level<\/strong> for subsequent processing, evenly distributed.<\/p>\n<p style=\"text-align: justify;\">Thanks to its <strong>decades of experience<\/strong> and <strong>continuous improvements<\/strong> integrated from year to year based on feedback from the field, <strong>Mecmar<\/strong> is able to offer the best drying and roasting systems: its winning solutions combine the robustness of the systems with elements of reliability and safety in the drying phase.<\/p>\n<p style=\"text-align: justify;\">If you want to learn more about Mecmar maize dryer machines, do not hesitate to <a href=\"https:\/\/www.mecmargroup.com\/en\/contatti\">contact us<\/a>: our team of experts will be ready to answer any kind of doubt and question.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/www.mecmargroup.com\/en\/lp\/calcolatore-costi-essiccazione\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-28917 size-full aligncenter\" src=\"https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG.jpg\" alt=\"\" width=\"800\" height=\"131\" srcset=\"https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG.jpg 800w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-300x49.jpg 300w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-768x126.jpg 768w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-600x98.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The maize harvest generally takes place in September, when the humidity values \u200b\u200bare around 24-25%. These values, however, vary according to the climatic conditions and the ripening stage of the product. In some areas, maize is harvested even at 40-45% &#8230;<\/p>\n","protected":false},"author":1,"featured_media":17413,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[289],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Maize dryer machine: here 4 features to evaluate its quality - Mecmar S.p.A.<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/maize_dryer_machine_here_4_features_to_evaluate_its_quality-53\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Maize dryer machine: here 4 features to evaluate its quality - Mecmar S.p.A.\" \/>\n<meta property=\"og:description\" content=\"The maize harvest generally takes place in September, when the humidity values \u200b\u200bare around 24-25%. These values, however, vary according to the climatic conditions and the ripening stage of the product. 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These values, however, vary according to the climatic conditions and the ripening stage of the product. 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