{"id":17756,"date":"2021-09-27T17:11:50","date_gmt":"2021-09-27T15:11:50","guid":{"rendered":"https:\/\/www.mecmargroup.com\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62"},"modified":"2023-06-07T18:18:59","modified_gmt":"2023-06-07T16:18:59","slug":"grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62","status":"publish","type":"post","link":"https:\/\/www.mecmargroup.com\/en\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62","title":{"rendered":"Grain dryer maintenance: three simple tips to manage it effectively"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62\/#1_Cleaning_and_lubrication_essential_aspects_for_the_performance_of_a_dryer\" >#1. Cleaning and lubrication: essential aspects for the performance of a dryer<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62\/#2_Make_sure_the_electrical_panel_is_in_order_and_functioning_properly\" >#2. Make sure the electrical panel is in order and functioning properly<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62\/#3_Make_sure_the_combustion_chamber_and_burner_are_running_smoothly\" >#3. Make sure the combustion chamber and burner are running smoothly<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.mecmargroup.com\/en\/news\/grain_dryer_maintenance_three_simple_tips_to_manage_it_effectively-62\/#In_conclusion\" >In conclusion<\/a><\/li><\/ul><\/nav><\/div>\n<p style=\"text-align: justify;\">In the harvesting cereals phase there are many aspects to consider: in particular, it is necessary to have the <strong>right equipment<\/strong> and keep in mind some <strong>useful tips<\/strong> so that you can best preserve your cereals in the following months.<\/p>\n<p style=\"text-align: justify;\">The <strong>maintenance of the grain dryer<\/strong> plays a very decisive role, to be carried out before, during and at the end of the use of the dryer. Maintenance is a decisive phase, because it ensures that the drying system works at its best even in <strong>future seasons<\/strong>.<\/p>\n<p style=\"text-align: justify;\">Maintenance takes place before, after and during the drying season. However, the most important maintenance action is the one that takes place in the <strong>post-season<\/strong>, when the time comes to put the drying plant aside for next year. It must be clearly stated that any maintenance operation must be carried out with the machine <strong>switched off, stopped<\/strong> and with the power cable disconnected. Never touch moving parts!<\/p>\n<p style=\"text-align: justify;\">But apart from that, how to best manage the maintenance of grain dryers? The <strong>Mecmar experts<\/strong> explain it to you in this article!<\/p>\n<p style=\"text-align: justify;\">\n<h2><span class=\"ez-toc-section\" id=\"1_Cleaning_and_lubrication_essential_aspects_for_the_performance_of_a_dryer\"><\/span>#1. Cleaning and lubrication: essential aspects for the performance of a dryer<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p style=\"text-align: justify;\">When it comes to the maintenance of grain dryers, the first and fundamental aspect concerns the <strong>cleaning of the system<\/strong>. In fact, the <strong>accumulations of cereals<\/strong> remaining once the drying phase is completed could irreversibly damage the system.<\/p>\n<p style=\"text-align: justify;\">In the first instance, it is important to keep the machine clean <strong>daily<\/strong>, without letting dirt accumulate inside the dryer. In fact, if the dirt remains in the dryer, the risk is to affect the <strong>fluidity of the mechanisms<\/strong> and to increase the energy required to dry. Furthermore, since the cereal is an <strong>organic product<\/strong>, over time it could transform itself generating oxides, which then attack the metal surfaces.<\/p>\n<p style=\"text-align: justify;\">The use of water to wash the dryer is <strong>strongly discouraged<\/strong>, as the electrical and electronic components mounted on the dryer could be damaged.<\/p>\n<figure class=\"image image-style-align-left\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/ertetetre.png\" \/><\/figure>\n<p style=\"text-align: justify;\">Remember to clean:<\/p>\n<ul>\n<li style=\"text-align: justify;\">Filters for diesel fuel<\/li>\n<li style=\"text-align: justify;\">The cleaner net<\/li>\n<li style=\"text-align: justify;\">The combustion chamber<\/li>\n<li style=\"text-align: justify;\">The interior of the plenum chamber<\/li>\n<li style=\"text-align: justify;\">The electrical panel and the burner<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">The second essential aspect is the <strong>lubrication <\/strong>of the mechanical components. In fact, during the maintenance phase, it is important to make sure that all the <strong>bearings\u00a0<\/strong>of the dryer are <strong>adequately lubricated<\/strong>, while avoiding excessive oiling. In fact, excessive lubrication could damage the seals, causing <strong>premature failures<\/strong> to the system. Keep in mind that bearing lubrication mainly depends on the number of hours the dryer remains in operation.<\/p>\n<p style=\"text-align: justify;\">Grain dryers have a <strong>robust mechanical structure<\/strong>, to work effectively even in harsh conditions. <strong>Good maintenance of the transmission components<\/strong> allows these characteristics to be maintained over a long time, as well as <strong>maintaining the value of the machine<\/strong> itself high, should it be resold to purchase a larger one.<\/p>\n<p style=\"text-align: justify;\">As for the <strong>maintenance of the bearings and the belt or chain transmission<\/strong>, the advice is to periodically keep the bearings greased and adjust all the belts and chain transmissions.<\/p>\n<p style=\"text-align: justify;\">Before injecting lubricating grease into the grease nipples, the grease nipples must be <strong>carefully cleaned<\/strong> with a clean cloth. This prevents mud, dust or foreign bodies from mixing with the grease, reducing, if not canceling, the effect of lubrication or damaging the corresponding bearing.<\/p>\n<p style=\"text-align: justify;\">When lubricating your machines, use <strong>quality oils and greases<\/strong>. In particular, the gearbox oil must be suitable for withstanding <strong>high temperatures<\/strong>. It is also a good idea to <strong>completely replace the oil<\/strong> every two years. Before any replacement, carefully clean the points to be lubricated with a rag, so that impurities do not enter the gear box.<\/p>\n<p style=\"text-align: justify;\">\n<h2><span class=\"ez-toc-section\" id=\"2_Make_sure_the_electrical_panel_is_in_order_and_functioning_properly\"><\/span>#2. Make sure the electrical panel is in order and functioning properly<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<figure class=\"image image_resized image-style-align-right\" style=\"width: 31.51%;\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/foto2.jpg\" \/><\/figure>\n<p style=\"text-align: justify;\">\n<p style=\"text-align: justify;\">Before a new harvesting season reaches us, it is essential to check that the drying system is working perfectly and that <strong>all components <\/strong>are <strong>in order<\/strong>, especially after a long period of inactivity. Check that the<strong> cable lugs<\/strong> are secure at the connections and <strong>inspect the cables<\/strong> to make sure they are undamaged and not eaten by rodents. In this regard, we recommend protecting <strong>all electrical components<\/strong> before parking the car after the season: mice love copper and, if present, during the period of non-use they can seek shelter and sharpen their teeth with electric cables. causing <strong>critical issues in the future start-up phase <\/strong>of the system.<\/p>\n<p style=\"text-align: justify;\">In the <strong>post-drying maintenance<\/strong> phase it is useful to proceed with a check on the operation of the <strong>entire electrical panel<\/strong>. It is essential to check that all electrical cables are<strong> tight and undamaged<\/strong>. Rely on s<strong>pecialized electricians<\/strong> to check the electrical system.<\/p>\n<p style=\"text-align: justify;\">\n<h2><span class=\"ez-toc-section\" id=\"3_Make_sure_the_combustion_chamber_and_burner_are_running_smoothly\"><\/span>#3. Make sure the combustion chamber and burner are running smoothly<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<figure class=\"image image_resized image-style-align-left\" style=\"width: 26.32%;\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/old_news\/foto3.jpg\" \/><\/figure>\n<p style=\"text-align: justify;\">A correct maintenance action of the drying systems allows to <strong>minimize the presence of residues<\/strong> in the combustion chamber of the machinery. An incorrectly calibrated burner can give rise to accumulations of soot inside the combustion chamber.<\/p>\n<p style=\"text-align: justify;\">The <strong>heating system<\/strong> should periodically be kept under control, as with gas or diesel burners good maintenance is essential for reliability, safety and efficiency.<\/p>\n<p style=\"text-align: justify;\">The better the maintenance is, the better the combustion will be. The consequences of incorrect generator maintenance not only represent a <strong>danger<\/strong>, but also implies <strong>higher costs<\/strong> and <strong>inefficiency in drying<\/strong>. Furthermore, in direct fire dryers, lack of maintenance can also lead to <strong>contamination of the cereal<\/strong>.<\/p>\n<p style=\"text-align: justify;\">Remember to <strong>periodically inspect the combustion chamber<\/strong>, clean it of any combustion products or dust deposits and carry out a correct calibration of the burner so that combustion is clean and optimal as regards fuel consumption.<\/p>\n<p style=\"text-align: justify;\">Just before starting the dryer, check that the <strong>flame<\/strong> coming out of the burner is <strong>uniform<\/strong>. Otherwise, the success of the cereal drying process could fail.<\/p>\n<p style=\"text-align: justify;\">It should be emphasized that, with gas or diesel burners, we recommend to <strong>rely on experts<\/strong> for assistance and maintenance of the equipment.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"In_conclusion\"><\/span>In conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p style=\"text-align: justify;\">Carrying out <strong>grain dryers maintenance<\/strong> on a regular basis will ensure you have high drying performance for much longer periods of time. For this reason, in this short guide we have seen the <strong>three tips<\/strong> to keep in mind when it comes to the maintenance of a grain dryer.<\/p>\n<p style=\"text-align: justify;\">First of all, the <strong>cleaning<\/strong> and <strong>lubrication<\/strong> of the system and the grains that are inserted inside it play a fundamental role, as does the verification that the <strong>electrical panel<\/strong> works perfectly, without the presence of insects or rodents. In addition, it is useful to perform a <strong>burner check<\/strong> to make sure that the system is able to dry the grain evenly.<\/p>\n<p style=\"text-align: justify;\"><strong>Mecmar<\/strong> offers its many years of <strong>experience in the design of grain dryers<\/strong> \u2013 both\u00a0<a href=\"https:\/\/www.mecmargroup.com\/en\/catalogo\/mobile_dryers-2\">mobile<\/a> and\u00a0<a href=\"https:\/\/www.mecmargroup.com\/en\/catalogo\/tower_dryers-1\">tower<\/a> \u2013 and\u00a0<a href=\"https:\/\/www.mecmargroup.com\/en\/catalogo\/roasters-3\">roasters<\/a> to direct each production company to the choice of the system that best suits its needs.\u00a0<a href=\"https:\/\/www.mecmargroup.com\/en\/contatti\">Contact us<\/a>: we will be happy to answer all your questions.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/www.mecmargroup.com\/en\/lp\/calcolatore-costi-essiccazione\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-28917 size-full aligncenter\" src=\"https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG.jpg\" alt=\"\" width=\"800\" height=\"131\" srcset=\"https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG.jpg 800w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-300x49.jpg 300w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-768x126.jpg 768w, https:\/\/www.mecmargroup.com\/wp-content\/uploads\/2020\/04\/Macmar-banner-calcolatore-ENG-600x98.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>In the harvesting cereals phase there are many aspects to consider: in particular, it is necessary to have the right equipment and keep in mind some useful tips so that you can best preserve your cereals in the following months. &#8230;<\/p>\n","protected":false},"author":1,"featured_media":17494,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[289],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.0 - 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